Introduction:
Understanding the high pressure pump’s design, function, and features will have a significant impact on the process’s quality, its equipment, plant reliability, and its economics as a whole. It is crucial to recognize the issues with these pumps in order to diagnose, troubleshoot, and prepare for necessary maintenance.
This training program aims to give participants a comprehensive understanding of High Pressure pump technology, including how to choose, use, maintain, and troubleshoot them. Positive-displacement pumps and single-stage and multiple-stage centrifugal pumps will also be covered in this training session. We’ll go into great detail about packing, mechanical seals, sealing systems, wear rings, coupling, and other crucial parts.
Objectives:
- Know the basics principal of High Pressure pump operations
- Learn the different types of pumps
- Understand the pump construction
- Learn how the performance curve of pump is measured
- Use the similarity laws to calculate the pump
- Performance at different speed and rotor size
- Highlight the importance of the related international standards of pumps
- Familiarize with different auxiliary systems for pumps (oil system and protection system)
- Understand the basics of sealing systems
- Learn the maintenance procedure of pumps
- Learn the common causes of pump failures (e.g. cavitation and vibrations)
- Understand the mechanical design of the mechanical seal
- Highlight the importance of seals on the rotating machines availability
- Learn the Up-to date maintenance of the mechanical seal
- Learn the failure analysis and troubleshooting the mechanical seal
- Learn about different types of alignments
- Learn about Casing, wear rings and impeller types and their usage
WHOSHOULD ATTEND?
This Training course is targeted to a wide range of professionals working in pump operation, maintenance selection, testing and commissioning and will greatly benefit;
Facility/Utility engineers
Operation Personnel
Maintenance and troubleshooting Personnel
High Pressure pumps Operators
Supervisors & Technicians
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Organizational Benefits
This training course will help to;
- Improve the maintenance work quilt and equipment’s reliability, availability and maintainability.
- Improve the maintenance work to face the pumps problem.
- Understand how to detect the problems early
- Increasing the condition monitoring
- Become more proactive to Control the failure
- Reduce the risk
- Optimize the preventive and predictive maintenance program
- Use the organization resource effectively
- Reduce the cost due to failure
- Mitigate the failure consequences
- Detect the problem early for better planning and schedule
Personal benefits
- Increase the personal abilty to be more proactive
- Learn the right Methods to check, inspect and repair High Pressure pumps
- How to perform alignment and balancing
- Increase the professionality to solve the problems
- Become a professional failure analyst
- Improve the ways for maintenance and repair
- Learn the High-Pressure pump theory
- Better utilization of skills and effort
- Increase the ability to diagnosis the different types of mal-functions or failure.
The delegates will learn from the experiences of real projects, get the insight into the success stories, problems and even failures in order to be able to avoid mistakes and harness the lessons learnt from companies that have successfully used the master data management. The delegates will also be able to fully apprehend their role as current or future Petroleum Data Analyst as well as to understand the importance of that role.
The delegates will acquire:
- Full knowledge of data lifecycle management
- Introduction to data vendors, and national, international and local data repositories
- The relationship between the Exploration & Production (E&P) lifecycle and data lifecycle
- Modern methods of data transfer
- Introduction to risks and mitigation measures related to data quality and data security
- List of data retention standards in oil and gas industry
- Available software and applications related to Master Data management in oil and gas
- Requirements of data retention in cases of company transfer, joint-ventures and abandonment
Course Outline
Day One: Â Introduction and Pumping Fundamentals
- Hydraulics – A Few Basics
- Vapor Pressure
- Operating Parameters
- Pump Types and Pump Classification
- Centrifugal via Displacement action
- Rotary displacement pumps
- Centrifugal Pump Basics
- Principle of Operation
- Pumping vertically & pumping horizontally
- Single-stage, Double-stage and Multi-stage pumps
- Volute & Diffuser pumps
- Closed impeller, open, impeller or Semi-open impeller
- Casing Construction (Radially Split, Axially Split, Double Casing)
- Impeller Shrouds (Open, Partially Open, Closed)
- Shaft Position (Horizontal, Vertical)
- Wear Ring Running Clearances
 Day Two: Pumps Performance and Operation
- Pump performance curves
- Limits of operation
- The significant of the Specific Speed and the Specific Diameter
- How to use Specific Speed number in pumps selection process
- Operating procedures and conditions
- Pump curve against piping system curve
- NPSH available, required and measurement
- Best operating condition
Day Three: Â High Pressure Pump Selection and Materials
- `Material selection
- Corrosion and erosion
- Abrasion resistant materials
- Materials resistant to cavitation damage
- Overall procedure in selecting a pump
- Parameters affecting the pump selections
- Properties of liquids being pumped
- Economic consideration
- Pumps application
Day Four:Â Pump Auxiliary SystemÂ
- Sealing Methods
- Difference between packing and mechanical seal
- Characteristics and Types of Mechanical Seals
- Sealing and Flushing Fluids
- Pump Bearings
- Lubrication of bearing
- Bearings – failure modes and how to extend life
- Alignment and Couplings
Day Five: Maintenance and Troubleshooting
- Pump Maintenance
- Maintenance Inspections
- Bearing Maintenance
- Shaft Seal Maintenance
- Pump Overhauling
- Disassembly/dismantling Procedure
- Pump Troubleshooting and Failure Analysis
- Shaft Deflection
- Cavitation in Pumps
- Pump Vibration
- Operation and Maintenance Troubleshooting
- Root-causes, Case Studies
- Discussion and Post-Test
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 Method of Instruction:
 Online
Course Duration:
5Â Â days
 Type of Certificate Issued:
On a successful completion of this training, participants will be issued
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Certificate in:Â High Pressure Pump Operation, Maintenance, Overhauling & Troubleshooting
You can choose any of the three options below:
- Digital Certificate(Downloadable( PDF)
- Physical Certificate with security marking shipped to your location with a price
- Framed Certificate with security markings shipped to your location with a price.
REGISTRATION